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High-Capacity Battery Solutions | Ioncore Energy
Megawatt-Class Storage

High-Capacity Battery Solutions

Compare Ioncore-engineered battery architectures against Tesla Powerwall and Megapack standards. Select the chemistry, form factor, and deployment path that delivers reliable, profitable energy for industrial, commercial, and grid-edge partners.

1.2 MWh

Per-system storage capacity across all configurations.

45–50%

Targeted gross margin for turnkey deployments.

<6 mo

Typical delivery window from contract to commissioning.

Solution profiles

Purpose-built battery platforms engineered for megawatt performance.

Every configuration below is optimized for 1.2 MWh delivery with distinct thermal management, electronics, and labor strategies. Configure to your site requirements and scale production with predictable economics.

Custom Prismatic Cell Platform

High-density, precision-cooled pack for mission-critical infrastructure.

  • 4,002 prismatic cells at 300 Wh each across ten monitored modules.
  • Copper plate liquid loop with redundant pumps and thermal sensing.
  • Smart inverter suite with MPPT optimization and predictive maintenance.
  • $140K material cost, $18K labor — 45% gross margin at $230K retail.
  • Ideal for data centers, EV corridors, and industrial microgrids.

Soup Can Cylindrical Array

Accessible, modular bins designed for rapid field replacement and education markets.

  • 60 stackable bins holding 200 cylindrical cells (100 Wh) each.
  • Passive airflow chassis with directed fan assists and thermal pads.
  • Simplified inverter and manual-fuse BMS with intuitive status LEDs.
  • $95K materials, $10K labor — 35% margin at $123K market price.
  • Best fit for agricultural, rural microgrid, and DIY solar programs.

Hybrid FlexPack System

Blends prismatic base load with cylindrical peak support for ultimate resilience.

  • 2,000 high-density prismatic + 6,000 cylindrical cells orchestrated by AI.
  • Dual-stage cooling with cross-linked heat exchangers.
  • Dual MPPT controllers and failover inverter clusters.
  • $108K material stack, $16K labor — 50% margin at $160K retail.
  • Tailored for smart grids, EV depots, and mobile disaster relief fleets.
Financial and deployment comparison across Ioncore high-capacity architectures.
System Cells & Configuration Material Cost Labor Target Retail Profit Margin Primary Use Cases
Custom Prismatic 10 modules × 400 cells (300 Wh) $140,000 $18,000 $230,000 45% Industrial campuses, tier-3/4 data centers, EV superhubs
Soup Can Cell 60 modular bins × 200 cells (100 Wh) $95,000 $10,000 $123,000 35% DIY solar kits, agricultural co-ops, emerging market utilities
Hybrid FlexPack 2,000 prismatic + 6,000 cylindrical cells $108,000 $16,000 $160,000 50% Smart grid hubs, EV charging corridors, rapid deployment teams

Commissioning, integration, and service are quoted per site to ensure regulatory compliance and lifetime support.

Ioncore engineering partners coordinate permitting, grid studies, logistics, and predictive maintenance overlays to protect uptime and ensure dependable ROI.

Deployment pathways

Match the solution to your mission.

Our experts design around environment, duty cycle, and capital strategy to maximize delivered value.

Industrial & Data Infrastructure

  • Harden critical compute, robotics, and manufacturing lines.
  • Peak-shave against volatile utility demand charges.
  • Integrate with on-site energy teams for predictive maintenance.

Community & Utility Programs

  • Stabilize distribution feeders and microgrids.
  • Store surplus solar/wind for evening dispatch.
  • Empower co-ops with accessible ownership models.

Mobile & Emergency Response

  • Deploy containerized power for disaster relief or defense.
  • Support EV fast-charging corridors without grid upgrades.
  • Rapid install kits with remote diagnostics.
Next steps

Partner with Ioncore for bankable battery deployments.

Schedule an architecture workshop to map your load profile, financing strategy, and phased rollout timeline.

Start the conversation View pricing catalog
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