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ForgeLink • IonCore Energy — Product Brochure

ForgeLink — Direct Energy Tool System

A modular, AI‑driven laser manufacturing platform. Portable backpack kits, table‑size workstations, and integrated robotic end‑effectors — all powered by IonCore Energy.

ForgeLink Backpack Poster – Hero

Market Context & Positioning

ForgeLink addresses the growing demand for portable, high‑precision manufacturing across field robotics, repair depots, and advanced prototyping labs. Competing solutions are either stationary CNC lasers or low‑power handhelds with limited duty cycles. ForgeLink’s differentiation is a modular Yb‑fiber platform that scales from wearable to table‑size stations while maintaining Class‑4 safety, AI‑assisted controls, and energy‑dense power buffering. This enables on‑site fabrication where uptime and mission continuity matter.

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Product Line

Backpack

ForgeLink IFB‑1K Tactical Pack

Portable laser system with modular power and smart cooling for field fabrication.

LaserYb‑fiber 1–3 kW
Power48 V Li pack + flywheel buffer
CoolingMicro‑loop + cryo assist
UseRepair, light cutting, mobile ops
Backpack ForgeLink
End‑Effector

ForgeLink Arm Attachment

Robot‑mounted cutter/welder with AI vision and adaptive power delivery.

IntegrationOmconsole armatures
Spot Size~100 μm
SafetyClass‑4 enclosure + interlocks
VisionCV + thermal feedback
Robot end‑effector cutting frame
Workstation

ForgeLink Table‑Size Station

Industrial bench platform with higher duty cycle, advanced cooling & exhaust, and CNC control.

LaserUp to 5 kW CW/pulsed
Runtime6–8 h continuous
CoolingDual‑loop liquid + cryo
ControlAI HMI + CNC
Table‑size station

Core Components

Specifications Snapshot

Laser & Optics

  • Yb‑fiber, 1030–1070 nm, 1–5 kW (model dependent)
  • Spot size ~100 µm with adaptive focus
  • Beam quality M² < 1.2

Power & Cooling

  • 48 V Li pack + flywheel buffer + supercaps
  • Dual‑loop liquid cooling + optional cryo assist
  • Duty cycle: backpack 30–60 min; station 6–8 h

Controls

  • AI thermal regulator & sensor grid
  • HMI touchscreen + CNC/robotic integration
  • Safety: Class‑4 enclosure, interlocks, e‑stop

Pricing (MSRP — premium tiers)

  • ForgeLink Base — $18,000
  • ForgeLink Pro — $22,500
  • ForgeLink Ultra — $28,500

Pricing reflects the high‑end of prior ranges and may vary by optics package, compliance, and integrator services.

Technical Brief (NDA Excerpt)

ForgeLink Overview

The Omconsole ForgeLink Tool Attachment is a high‑precision, AI‑integrated direct‑energy system for autonomous fabrication. It enables on‑demand thermal generation, metal cutting/welding, and structural manipulation in confined or remote environments. Core energy buffering uses a flywheel + Li‑ion pack (2s3p, ~222 Wh) with PMSG harvesting and Class‑4 laser safety interlocks.

  • Laser: Yb‑fiber, 1030–1070 nm, 1–5 kW (model dependent)
  • Beam Quality: M² < 1.2; spot ~100 µm with adaptive focus
  • Cooling: Dual‑loop liquid with optional cryogenic assist
  • Controls: STM32/ESP32, PID thermal loop, AI material classification

Subsystems Snapshot

  • Energy: SS304 rotor, NdFeB 8‑pole array, M19 stator, active rectification
  • Sensing: Hall ×4, optical encoder, MLX90640 thermal grid
  • I/O: HMI touchscreen, CAN bus, UART diagnostics, e‑stop & interlocks
  • Ingress: IP54; operating −10°C to 65°C with active cooling

Ytterbium Fiber Emitter — Key Specifications

Core Capability

  • Precision cutting/welding on steel, aluminum, titanium
  • High wall‑plug efficiency (>40%) for portable duty
  • Fast modulation to ~50 kHz for dynamic heat control

Typical Ranges

  • Power: 200 W – 1.5 kW (CW); higher via rack modules
  • Wavelength: 1030–1090 nm (nominal 1070 nm)
  • Form factor: modular, rack or backpack integration

Beam Quality

  • M² < 1.1–1.2 (near diffraction limited)
  • Spot ~100 µm with autofocus head
  • Assist gas ready (N₂/O₂/Ar) for clean edges

Manufacturing Cost Model (Developer Estimate)

ComponentQtyUnit (USD)Est. Total
Battery modules (LTO/Li‑ion)3$500$1,500
Cryogenic chambers & piping1 set$800$800
Ytterbium laser core1$3,200$3,200
Cooling system1$500$500
Magnetic flywheel stabilizer1$1,000$1,000
AI sensor grid + controller1 set$800$800
Manufacturing Total (Est.)$7,800

Values are directional for planning and exclude compliance, fixtures, and volume discounts.

Purchase & Pre‑Order

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